A、機械結構特征：
EK-100型桶(tong)裝礦(kuang)泉水(shui)分(fen)(fen)(fen)為八大部(bu)分(fen)(fen)(fen)：自(zi)(zi)動(dong)(dong)拔(ba)蓋(gai)部(bu)分(fen)(fen)(fen)、自(zi)(zi)動(dong)(dong)外刷桶(tong)部(bu)分(fen)(fen)(fen)、自(zi)(zi)動(dong)(dong)上瓶傳動(dong)(dong)部(bu)分(fen)(fen)(fen)、自(zi)(zi)動(dong)(dong)洗瓶消(xiao)毒部(bu)分(fen)(fen)(fen)、自(zi)(zi)動(dong)(dong)灌(guan)裝部(bu)分(fen)(fen)(fen)、自(zi)(zi)動(dong)(dong)理蓋(gai)套蓋(gai)壓蓋(gai)部(bu)分(fen)(fen)(fen)、燈檢部(bu)分(fen)(fen)(fen)、自(zi)(zi)動(dong)(dong)熱(re)縮成品傳動(dong)(dong)部(bu)分(fen)(fen)(fen)。
1、自動拔蓋部分
拔(ba)蓋(gai)部分(fen)主要由機(ji)架、輸送鏈條、1個(ge)拔(ba)蓋(gai)氣(qi)(qi)(qi)缸(gang)、1個(ge)拔(ba)蓋(gai)頭、前(qian)后(hou)擋瓶(ping)(ping)氣(qi)(qi)(qi)缸(gang)、光(guang)電檢測 開(kai)(kai)關(guan)(guan)等(deng)組(zu)成。接近開(kai)(kai)關(guan)(guan)檢測到空桶時，阻瓶(ping)(ping)氣(qi)(qi)(qi)缸(gang)升起，將(jiang)瓶(ping)(ping)擋住，然后(hou)拔(ba)蓋(gai)氣(qi)(qi)(qi)缸(gang)向下(xia)，拔(ba)蓋(gai)夾爪張開(kai)(kai)，抓住瓶(ping)(ping)蓋(gai)，然后(hou)拔(ba)蓋(gai)氣(qi)(qi)(qi)缸(gang)向上，在瓶(ping)(ping)身上側(ce)兩擋瓶(ping)(ping)板的相互作用下(xia)將(jiang)瓶(ping)(ping)蓋(gai)拔(ba)下(xia)。此時吹蓋(gai)電磁閥工(gong)作，將(jiang)瓶(ping)(ping)蓋(gai)吹走。擋瓶(ping)(ping)氣(qi)(qi)(qi)缸(gang)下(xia)落，輸送帶將(jiang)空桶送出(chu)拔(ba)蓋(gai)機(ji)進入下(xia)一道工(gong)序。
2、自動外刷桶部分
外刷(shua)(shua)桶(tong)(tong)部分主要(yao)由機(ji)(ji)架、1個(ge)推瓶(ping)氣缸(gang)、前后擋瓶(ping)氣缸(gang)、刷(shua)(shua)桶(tong)(tong)傳動(dong)電(dian)機(ji)(ji)、刷(shua)(shua)桶(tong)(tong)水(shui)(shui)泵、光電(dian)檢測(ce)開(kai)(kai)關(guan)(guan)等(deng)組成。由洗(xi)瓶(ping)灌裝(zhuang)機(ji)(ji)的(de)(de)PLC(可編(bian)程控(kong)制(zhi)器)統一控(kong)制(zhi)，本(ben)機(ji)(ji)為原水(shui)(shui)沖洗(xi)，在(zai)*的(de)(de)瓶(ping)型(xing)毛(mao)刷(shua)(shua)的(de)(de)幫助下(xia)可充分去除瓶(ping)勁及瓶(ping)身(shen)上的(de)(de)污跡。本(ben)機(ji)(ji)的(de)(de)工(gong)作流(liu)程為光電(dian)檢測(ce)開(kai)(kai)關(guan)(guan)連續檢測(ce)到(dao)2個(ge)瓶(ping)后，擋瓶(ping)氣缸(gang)動(dong)作，隨后推瓶(ping)氣缸(gang)動(dong)作，裝(zhuang)在(zai)汽缸(gang)頂(ding)部的(de)(de)滾輪卡住瓶(ping)身(shen)，同時(shi)噴水(shui)(shui)管開(kai)(kai)始噴水(shui)(shui)，電(dian)機(ji)(ji)帶動(dong)瓶(ping)型(xing)毛(mao)刷(shua)(shua)轉動(dong)，對(dui)瓶(ping)身(shen)和瓶(ping)勁進(jin)行清洗(xi)。清洗(xi)一定時(shi)間后，汽缸(gang)回縮，噴水(shui)(shui)管停止噴水(shui)(shui)進(jin)瓶(ping)輸送(song)鏈轉動(dong)，將瓶(ping)送(song)到(dao)上瓶(ping)機(ji)(ji)。
3、自動上(shang)瓶傳動部分
上(shang)瓶(ping)(ping)(ping)部分由(you)(you)不銹(xiu)鋼框架、推瓶(ping)(ping)(ping)桿、上(shang)瓶(ping)(ping)(ping)構(gou)件組成，動作程序由(you)(you)洗瓶(ping)(ping)(ping)灌(guan)裝機的PLC統一控制。空瓶(ping)(ping)(ping)由(you)(you)洗瓶(ping)(ping)(ping)輸(shu)送鏈送至上(shang)瓶(ping)(ping)(ping)機，由(you)(you)推瓶(ping)(ping)(ping)桿、上(shang)瓶(ping)(ping)(ping)構(gou)件完成上(shang)瓶(ping)(ping)(ping)。
4、自動洗瓶消(xiao)毒(du)部分(fen)
洗(xi)(xi)瓶(ping)(ping)消毒部分設計(ji)為2排(pai)6工位(wei)(wei)(wei)(wei)高(gao)(gao)壓噴頭沖洗(xi)(xi)、3工位(wei)(wei)(wei)(wei)瀝干， 洗(xi)(xi)瓶(ping)(ping)部分主要由機架、輸送鏈(lian)(lian)、沖洗(xi)(xi)管路、洗(xi)(xi)瓶(ping)(ping)傳動電(dian)機、沖洗(xi)(xi)水(shui)泵、沖洗(xi)(xi)水(shui)箱、洗(xi)(xi)瓶(ping)(ping)定(ding)位(wei)(wei)(wei)(wei)開(kai)關等組成(cheng)。本(ben)機的(de)機架不(bu)銹鋼方管焊接而成(cheng)，具有強度高(gao)(gao)、剛性好、重量輕、外形美(mei)觀、易清(qing)洗(xi)(xi)等優點。輸送鏈(lian)(lian)由減速(su)電(dian)機、主從(cong)動鏈(lian)(lian)輪、鏈(lian)(lian)條、瓶(ping)(ping)杯(bei)座、固定(ding)瓶(ping)(ping)杯(bei)等組成(cheng)，其中鏈(lian)(lian)條、鏈(lian)(lian)輪均經過(guo)(guo)精心設計(ji)，使之(zhi)更(geng)科學、更(geng)完善。主電(dian)機采(cai)用PCL可編程序控制器控制，使瓶(ping)(ping)在洗(xi)(xi)瓶(ping)(ping)輸送鏈(lian)(lian)上每(mei)一個工位(wei)(wei)(wei)(wei)停留(liu)固定(ding)時間，鏈(lian)(lian)板相(xiang)對于自(zi)動上瓶(ping)(ping)的(de)位(wei)(wei)(wei)(wei)置及落瓶(ping)(ping)的(de)角度位(wei)(wei)(wei)(wei)置也經過(guo)(guo)嚴格的(de)計(ji)算，保證了整個自(zi)動運行(xing)定(ding)位(wei)(wei)(wei)(wei)準(zhun)確。
洗(xi)瓶(ping)(ping)部(bu)分第(di)(di)(di)(di)一、二工(gong)(gong)位(wei)為消毒(du)(du)水(shui)(shui)(shui)(shui)沖(chong)洗(xi)，第(di)(di)(di)(di)三工(gong)(gong)位(wei)為滴干(gan);第(di)(di)(di)(di)四，五工(gong)(gong)位(wei)為凈水(shui)(shui)(shui)(shui)消毒(du)(du)(自(zi)動(dong)(dong)加入臭氧(yang))沖(chong)洗(xi)，第(di)(di)(di)(di)六工(gong)(gong)位(wei)為滴干(gan);第(di)(di)(di)(di)七、八工(gong)(gong)位(wei)為純水(shui)(shui)(shui)(shui)沖(chong)洗(xi)，第(di)(di)(di)(di)九工(gong)(gong)位(wei)為滴干(gan)。當電(dian)(dian)源接通時(shi)(shi)(shi)，PLC得電(dian)(dian)開始(shi)工(gong)(gong)作(zuo)(zuo)，控(kong)制接觸器吸合，使洗(xi)滌液(ye)、消毒(du)(du)液(ye)水(shui)(shui)(shui)(shui)泵開始(shi)工(gong)(gong)作(zuo)(zuo)，使沖(chong)洗(xi)輸送(song)(song)電(dian)(dian)機(ji)和灌(guan)裝輸送(song)(song)鏈電(dian)(dian)機(ji)工(gong)(gong)作(zuo)(zuo)，這時(shi)(shi)(shi)洗(xi)瓶(ping)(ping)機(ji)構使瓶(ping)(ping)體逐步進入各道工(gong)(gong)序開始(shi)沖(chong)洗(xi)，沖(chong)洗(xi)時(shi)(shi)(shi)間由PLC控(kong)制器編程設定(ding);沖(chong)洗(xi)完畢，瓶(ping)(ping)落至輸送(song)(song)鏈上。本(ben)機(ji)設有自(zi)動(dong)(dong)報警(jing)(jing)指示功能，在出現(xian)氣壓(ya)太低、水(shui)(shui)(shui)(shui)箱(xiang)(xiang)缺水(shui)(shui)(shui)(shui)時(shi)(shi)(shi)自(zi)動(dong)(dong)報警(jing)(jing)對(dui)應的(de)指示燈會(hui)閃爍，此時(shi)(shi)(shi)請檢查(cha)供氣氣壓(ya)或水(shui)(shui)(shui)(shui)箱(xiang)(xiang)液(ye)位(wei)情況(kuang)，將灌(guan)裝推瓶(ping)(ping)處的(de)未推走(zou)空(kong)瓶(ping)(ping)移走(zou)，恢(hui)復氣壓(ya)或水(shui)(shui)(shui)(shui)箱(xiang)(xiang)水(shui)(shui)(shui)(shui)位(wei)達到設定(ding)值后再次按動(dong)(dong)啟(qi)動(dong)(dong)開關(guan)，系統會(hui)自(zi)動(dong)(dong)運行(xing)工(gong)(gong)作(zuo)(zuo)。
洗(xi)瓶部分共(gong)有兩個水(shui)(shui)(shui)箱(xiang)(xiang)，即二(er)氧(yang)化氯消毒(du)(du)水(shui)(shui)(shui)沖洗(xi)水(shui)(shui)(shui)箱(xiang)(xiang)、凈水(shui)(shui)(shui)消毒(du)(du)沖洗(xi)水(shui)(shui)(shui)箱(xiang)(xiang)，二(er)氧(yang)化氯消毒(du)(du)水(shui)(shui)(shui)箱(xiang)(xiang)采用循(xun)環藥(yao)液(ye)沖洗(xi)，應每工作(zuo)4小時更換1次消毒(du)(du)液(ye);凈水(shui)(shui)(shui)消毒(du)(du)水(shui)(shui)(shui)箱(xiang)(xiang)采用沖洗(xi)水(shui)(shui)(shui)排放，純(chun)洗(xi)水(shui)(shui)(shui)回流沖洗(xi)方式，自動加入(ru)臭氧(yang)混合。
洗(xi)(xi)瓶部(bu)分(fen)每(mei)個(ge)(ge)水(shui)(shui)箱的下凹底(di)部(bu)均(jun)設有一個(ge)(ge)排泄口(kou)，排水(shui)(shui)通過排泄口(kou)排出。純(chun)水(shui)(shui)沖(chong)(chong)洗(xi)(xi)不在機(ji)架(jia)內(nei)設專門的水(shui)(shui)箱，外(wai)來純(chun)水(shui)(shui)直接(jie)接(jie)入沖(chong)(chong)洗(xi)(xi)水(shui)(shui)管。本機(ji)共有5臺不銹鋼(gang)水(shui)(shui)泵(beng)(beng)(beng)(beng)(消(xiao)毒沖(chong)(chong)洗(xi)(xi)水(shui)(shui)泵(beng)(beng)(beng)(beng)、凈水(shui)(shui)消(xiao)毒沖(chong)(chong)洗(xi)(xi)水(shui)(shui)泵(beng)(beng)(beng)(beng)、純(chun)水(shui)(shui)沖(chong)(chong)洗(xi)(xi)水(shui)(shui)泵(beng)(beng)(beng)(beng)、2臺灌裝水(shui)(shui)泵(beng)(beng)(beng)(beng))。
5、自動灌裝部分
沖洗過的瓶，進入(ru)灌(guan)(guan)裝(zhuang)(zhuang)部(bu)(bu)份灌(guan)(guan)裝(zhuang)(zhuang)。灌(guan)(guan)裝(zhuang)(zhuang)部(bu)(bu)份為2工位(wei)灌(guan)(guan)裝(zhuang)(zhuang)(每工位(wei)灌(guan)(guan)裝(zhuang)(zhuang)半(ban)桶，分兩次(ci)灌(guan)(guan)裝(zhuang)(zhuang))，由(you)機架(jia)、進水管、灌(guan)(guan)裝(zhuang)(zhuang)閥、灌(guan)(guan)裝(zhuang)(zhuang)流(liu)量調節閥等組(zu)成。
6、自動(dong)理(li)蓋、套蓋、壓(ya)蓋部分
理(li)(li)蓋(gai)與套(tao)蓋(gai)主(zhu)要由電(dian)機旋轉圓盤、下蓋(gai)軌道(dao)、套(tao)蓋(gai)滑道(dao)、箱體(ti)等組(zu)成，理(li)(li)蓋(gai)器(qi)的(de)作用即是通(tong)過電(dian)機帶動圓盤旋轉帶動箱體(ti)內(nei)的(de)瓶蓋(gai)-進入下蓋(gai)軌道(dao)，并通(tong)過特定的(de)機構(gou)使進入軌道(dao)內(nei)的(de)瓶蓋(gai)統一朝下并按特定的(de)順序排(pai)列。
壓蓋(gai)是由壓蓋(gai)氣缸完成。當水瓶到達(da)壓蓋(gai)位置(zhi)時(shi)，壓蓋(gai)氣缸瞬時(shi)動作，壓蓋(gai)完成。用此(ci)種(zhong)形式壓蓋(gai)，效果好(hao)，結(jie)構簡單。
7、燈檢部分
燈檢(jian)(jian)處采(cai)用動力輸送鏈，大寬(kuan)度、高亮度的燈檢(jian)(jian)箱使燈檢(jian)(jian)工作更為方便。
8、自動熱縮成品傳動部(bu)分(fen)
不(bu)銹鋼機架，可調支腳(jiao)，電熱收(shou)縮(suo)，與動力輸送(song)鏈(lian)配合，收(shou)縮(suo)效果(guo)均勻美觀(guan)。
B、電氣控制部分：
電(dian)氣部(bu)分(fen)由可編程序控制器、交流接觸器、變頻器、時間(jian)繼電(dian)器、面(mian)板操作按鈕(niu)、指(zhi)示燈等部(bu)分(fen)組成。
C、氣動控制部分：
氣(qi)動部分由氣(qi)缸、氣(qi)動電磁(ci)閥、氣(qi)源處理器(qi)和(he)氣(qi)動控(kong)制(zhi)箱等部分組成(cheng)。
