全自(zi)動乳酸菌(jun)飲(yin)料灌(guan)裝(zhuang)機引進(jin)好技術,精工(gong)制造(zao),可視無菌(jun)灌(guan)裝(zhuang),可適用各種(zhong)耐熱PET瓶(ping)果汁、茶(cha)、飲(yin)料的熱灌(guan)裝(zhuang)工(gong)藝(yi)要求,該(gai)線設計*、式樣(yang)新穎、功能齊(qi)全、適應性強、操作(zuo)使用方便、外形(xing)造(zao)型美(mei)觀(guan)、自(zi)動化程度高(gao),是目前非常(chang)推薦的灌(guan)裝(zhuang)設備。
全自動乳酸菌飲料灌裝機
設備概述
適用產品(pin):果(guo)汁、茶飲料(liao)、功能性飲料(liao)等
適用容(rong)(rong)器:各(ge)種容(rong)(rong)量及形狀的PET瓶(ping)
灌裝系(xi)統:壓力灌裝
生產能力(li):4000BPH—20000BPH
主要技術參(can)數(shu)
型號 | XGF40-40-12 | XGF32-32-10 | XGF24-24-8 | XGF18-18-6 | XGF12-12-5 |
生產能力 | 20000 | 15000 | 10000 | 7000 | 4000 |
沖瓶用水量(liang) | 2400 | 1800 | 1500 | 1200 | 800 |
沖瓶用水壓(ya)力(li) | 0.2-0.25MPa | ||||
噴沖(chong)工位 | 12 | 8 | 6 | 5 | 5 |
瀝瓶工(gong)位 | 7 | 4 | 3.5 | 3 | 3 |
灌裝精(jing)度 | ≤±5MM(液面定位) | ||||
適(shi)用瓶形(xing) | 直徑(jing)Ф50-Ф100,瓶高150-320 | ||||
總功率 | 12 | 10 | 8 | 6 | 4.5 |
總(zong)重量 | 7000 | 5000 | 3800 | 3000 | 2000 |
外形尺寸 | 4300×3280×2720 | 3420×2820×2720 | 2820×20200×2720 | 2800×1800×2720 | 2700×1600×2720 |
全自動乳酸菌飲料灌裝機技術特點:
1、滿灌(guan)裝,避免瓶體(ti)冷(leng)卻(que)后(hou)塌陷,并且極(ji)大(da)程度上減少溶氧量。
2、料倉和供(gong)(gong)料系統,合理的供(gong)(gong)料設(she)計(恒(heng)流、恒(heng)壓、不起泡沫),通常采用(yong)高(gao)位罐供(gong)(gong)料形(xing)式(shi)。
3、結構合理的(de)料倉(cang)系統(tong)(具(ju)有(you)排氣、全密封、可測(ce)溫),中高速線取(qu)消(xiao)大型液(ye)缸,代之以液(ye)體(ti)分配器,可實現*的(de)CIP壓力清洗。
4、衛生型灌裝頭系統,傘流式結構、灌裝速(su)度快、可(ke)滿(man)足(zu)滿(man)灌裝及衛生要求的灌裝頭。
5、完善(shan)的熱灌裝溫控系統。
6、具(ju)有有料自動啟動外送的回流罐系統。
7、完善的CIP清(qing)洗系統。
工作過程:
瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)通過(guo)(guo)(guo)(guo)進(jin)瓶(ping)(ping)(ping)(ping)(ping)(ping)螺桿(gan)由(you)(you)撥(bo)瓶(ping)(ping)(ping)(ping)(ping)(ping)星輪(lun)(lun)傳送(song)至(zhi)三合(he)一(yi)機(ji)(ji)(ji)(ji)的(de)(de)沖(chong)(chong)瓶(ping)(ping)(ping)(ping)(ping)(ping)機(ji)(ji)(ji)(ji),沖(chong)(chong)瓶(ping)(ping)(ping)(ping)(ping)(ping)機(ji)(ji)(ji)(ji)回轉(zhuan)盤上(shang)(shang)裝(zhuang)(zhuang)(zhuang)(zhuang)瓶(ping)(ping)(ping)(ping)(ping)(ping)夾,瓶(ping)(ping)(ping)(ping)(ping)(ping)夾夾住瓶(ping)(ping)(ping)(ping)(ping)(ping)口(kou)沿(yan)一(yi)導(dao)(dao)軌(gui)翻(fan)轉(zhuan)180°,使(shi)瓶(ping)(ping)(ping)(ping)(ping)(ping)口(kou)向(xiang)下(xia)(xia)。在(zai)(zai)(zai)沖(chong)(chong)瓶(ping)(ping)(ping)(ping)(ping)(ping)機(ji)(ji)(ji)(ji)特定區(qu)域,特殊噴(pen)(pen)嘴噴(pen)(pen)出(chu)沖(chong)(chong)瓶(ping)(ping)(ping)(ping)(ping)(ping)水(shui),對(dui)瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)內壁進(jin)行沖(chong)(chong)洗(xi)。瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)經沖(chong)(chong)洗(xi)、瀝干后(hou)(hou)在(zai)(zai)(zai)瓶(ping)(ping)(ping)(ping)(ping)(ping)夾夾持下(xia)(xia)沿(yan)導(dao)(dao)軌(gui)再翻(fan)轉(zhuan)180°,使(shi)瓶(ping)(ping)(ping)(ping)(ping)(ping)口(kou)向(xiang)上(shang)(shang)。洗(xi)凈(jing)后(hou)(hou)的(de)(de)瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)通過(guo)(guo)(guo)(guo)撥(bo)瓶(ping)(ping)(ping)(ping)(ping)(ping)星輪(lun)(lun)由(you)(you)沖(chong)(chong)瓶(ping)(ping)(ping)(ping)(ping)(ping)機(ji)(ji)(ji)(ji)導(dao)(dao)出(chu)并(bing)傳送(song)至(zhi)灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)機(ji)(ji)(ji)(ji)。進(jin)入(ru)灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)機(ji)(ji)(ji)(ji)的(de)(de)瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)由(you)(you)鐘(zhong)形罩罩住瓶(ping)(ping)(ping)(ping)(ping)(ping)口(kou)保(bao)持,在(zai)(zai)(zai)升(sheng)降凸(tu)輪(lun)(lun)作(zuo)(zuo)用(yong)(yong)下(xia)(xia)瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)上(shang)(shang)升(sheng)接觸(chu)灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)閥(fa),瓶(ping)(ping)(ping)(ping)(ping)(ping)口(kou)與灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)閥(fa)的(de)(de)橡膠墊(dian)接觸(chu)、壓(ya)緊而密(mi)封,瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)在(zai)(zai)(zai)無瓶(ping)(ping)(ping)(ping)(ping)(ping)不(bu)灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)機(ji)(ji)(ji)(ji)構作(zuo)(zuo)用(yong)(yong)下(xia)(xia),由(you)(you)擋(dang)柱將閥(fa)桿(gan)打(da)開(kai)(kai),轉(zhuan)動(dong)(dong)注氣(qi)位(wei)置,經過(guo)(guo)(guo)(guo)注氣(qi)等壓(ya)后(hou)(hou)開(kai)(kai)始灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang),當液面達到(dao)回氣(qi)管高度時(shi)自動(dong)(dong)停止灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)。灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)結束(shu)后(hou)(hou)灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)閥(fa)在(zai)(zai)(zai)關閥(fa)機(ji)(ji)(ji)(ji)構作(zuo)(zuo)用(yong)(yong)下(xia)(xia)關閉,進(jin)而排氣(qi),結束(shu)整(zheng)個灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)過(guo)(guo)(guo)(guo)程。瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)在(zai)(zai)(zai)凸(tu)輪(lun)(lun)作(zuo)(zuo)用(yong)(yong)下(xia)(xia)下(xia)(xia)降使(shi)灌(guan)(guan)滿物料的(de)(de)瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)離開(kai)(kai)灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)閥(fa),瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)通過(guo)(guo)(guo)(guo)過(guo)(guo)(guo)(guo)渡撥(bo)輪(lun)(lun)進(jin)入(ru)旋(xuan)蓋(gai)機(ji)(ji)(ji)(ji)。旋(xuan)蓋(gai)機(ji)(ji)(ji)(ji)上(shang)(shang)的(de)(de)止旋(xuan)刀卡(ka)住瓶(ping)(ping)(ping)(ping)(ping)(ping)頸(jing)部位(wei),保(bao)持瓶(ping)(ping)(ping)(ping)(ping)(ping)子(zi)(zi)直立(li)并(bing)防(fang)止旋(xuan)轉(zhuan)。旋(xuan)蓋(gai)頭在(zai)(zai)(zai)旋(xuan)蓋(gai)機(ji)(ji)(ji)(ji)上(shang)(shang)保(bao)持公轉(zhuan)并(bing)自轉(zhuan),在(zai)(zai)(zai)凸(tu)輪(lun)(lun)作(zuo)(zuo)用(yong)(yong)下(xia)(xia)實現抓蓋(gai)、套蓋(gai)、旋(xuan)蓋(gai)、脫蓋(gai)動(dong)(dong)作(zuo)(zuo),完成(cheng)整(zheng)個封蓋(gai)過(guo)(guo)(guo)(guo)程。理蓋(gai)器(qi)位(wei)于(yu)旋(xuan)蓋(gai)機(ji)(ji)(ji)(ji)上(shang)(shang)方,通過(guo)(guo)(guo)(guo)落蓋(gai)導(dao)(dao)軌(gui)與旋(xuan)蓋(gai)機(ji)(ji)(ji)(ji)撥(bo)蓋(gai)盤相連(lian)。成(cheng)品瓶(ping)(ping)(ping)(ping)(ping)(ping)通過(guo)(guo)(guo)(guo)出(chu)瓶(ping)(ping)(ping)(ping)(ping)(ping)撥(bo)輪(lun)(lun)從旋(xuan)蓋(gai)機(ji)(ji)(ji)(ji)傳送(song)到(dao)出(chu)瓶(ping)(ping)(ping)(ping)(ping)(ping)輸送(song)鏈(lian)上(shang)(shang),由(you)(you)輸送(song)鏈(lian)傳送(song)出(chu)三合(he)一(yi)灌(guan)(guan)裝(zhuang)(zhuang)(zhuang)(zhuang)機(ji)(ji)(ji)(ji),進(jin)入(ru)下(xia)(xia)一(yi)道工序。